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Failure Mode Analysis

“We keep patching — never solving.”

Same Problems, Fixed Repeatedly

Without failure tracking, breakdowns repeat. Crews burn time fixing symptoms while the underlying causes remain invisible.
“There’s no log — just a rush to restart.”

We Don’t Know Why It Broke

When failure events aren’t analyzed, you lose the opportunity to detect patterns or weaknesses. Preventive strategy requires reliable insights.
“We can’t tell what went wrong — or why.”

Is It the Part, the Person, or the Process?

Without links to spare part usage, work orders, and personnel, failure tracking lacks context. Real insights need the full picture.
“There's no system for tracking failure trends.”

Breakdowns Seem Random

Without historical patterns and classifications, your team operates blind — unable to plan maintenance or avoid future disruptions.
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Failure Mode Analysis – Turn Breakdowns Into Preventive Strategy

Capture, categorize, and analyze every failure event to uncover patterns and root causes. The Failure Mode Analysis app transforms reactive fixes into proactive insights — reducing repeat failures and improving asset reliability over time.

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Why Woodshop Master?

Because fixing something once isn’t the same as fixing it forever.

Move From Reaction to Prevention

Track how and why equipment fails — then stop it from happening again.

Root Causes, Not Just Repairs

Link every failure to its source — whether it’s a part, a pattern, or a process.

Root-Cause Failure Tracking

Trend and Severity Scoring

Integrated With Parts and Work Orders

Proactive Maintenance Adjustments

Rich Context Per Failure Event

Reduced Recurrence Across Asset Classes

Integrated Apps

Failure Mode Analysis integrates with:

 

Asset Master Records

Work Order Management

Spare Parts Usage

Maintenance Scheduling For Assets

Audit Trail

Performance Benchmarking

App Features

Failure Mode Logging
Record each failure event with references to affected assets, job numbers, and exact locations.

Custom Classification Options
Tag failures by category — mechanical, electrical, software, operator error, and more.

Trend & Frequency Analytics
Visualize breakdown frequency by time window, asset group, technician, or environment.

Root Cause Attribution
Log the actual cause behind the failure — not just the surface-level result — with supporting evidence.

Part and Technician Linking
Connect each failure event to parts used and personnel involved for deeper pattern recognition.

Preventive Planning Tie-Ins
Feed failure trends into your maintenance schedule logic — adapting strategy to actual conditions.

See It in Action

Don’t just fix what breaks — stop it from breaking again.
Use failure data to eliminate root causes and raise reliability.

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